Jyoti Hydraulic is a trusted manufacturer and supplier of advanced hydraulic solutions in India, delivering reliable and cost-effective DC Hydraulic Power Pack systems for mobile and industrial applications. Designed for efficiency, durability, and precise control, DC hydraulic power pack kits are widely used where grid power is unavailable or impractical—such as vehicles, field equipment, and compact machinery. This in-depth guide explains pricing, specifications, components, applications, and buying factors for 12V and 24V DC hydraulic power pack kits in India, helping buyers make informed decisions in 2026 and beyond.

What Is a DC Hydraulic Power Pack Kit?

A DC Hydraulic Power Pack kit is a compact, self-contained hydraulic system powered by a DC motor (typically 12V or 24V). It converts electrical energy from a battery into hydraulic power to operate cylinders, motors, and valves. These kits are engineered for intermittent duty cycles and mobile use, offering quick response, portability, and minimal installation complexity.

Key advantages

  • Operates without AC mains power

  • Compact and lightweight

  • Fast installation and easy maintenance

  • Ideal for mobile and remote applications

12V vs 24V DC Hydraulic Power Pack: What’s the Difference?

Choosing between 12V and 24V depends on load requirements, duty cycle, and vehicle/equipment compatibility.

12V DC Hydraulic Power Pack

  • Common in light vehicles and compact equipment

  • Suitable for moderate loads and shorter duty cycles

  • Easier battery sourcing and wiring

  • Cost-effective for small systems

24V DC Hydraulic Power Pack

  • Preferred for higher loads and longer duty cycles

  • Lower current draw for the same power (reduced heating)

  • Better efficiency and durability in demanding conditions

  • Widely used in trucks, tippers, and industrial mobile equipment

Quick tip: If your application demands frequent operation or higher pressure/flow, a 24V DC Hydraulic Power Pack is usually the better long-term choice.

DC Hydraulic Power Pack Kit Price in India (12V & 24V)

Pricing varies by configuration, components, pressure rating, and customization. Below is an indicative price range for India:

Configuration Typical Price Range (INR)
12V DC Hydraulic Power Pack (Basic) ₹25,000 – ₹40,000
12V DC Hydraulic Power Pack (Custom) ₹40,000 – ₹65,000
24V DC Hydraulic Power Pack (Standard) ₹35,000 – ₹55,000
24V DC Hydraulic Power Pack (Heavy Duty) ₹55,000 – ₹90,000+

Note: Prices fluctuate based on steel costs, motor brand, valve configuration, reservoir size, and compliance requirements.

Components of a DC Hydraulic Power Pack Kit

Understanding components helps compare value and performance:

  1. DC Motor (12V / 24V) – Converts electrical energy into mechanical power. Quality windings and thermal protection are critical.

  2. Hydraulic Pump (Gear Pump) – Generates flow; selected based on required LPM and pressure.

  3. Reservoir/Tank – Stores hydraulic oil; size affects cooling and cycle time.

  4. Directional Control Valves – Control extend/retract or up/down functions.

  5. Pressure Relief Valve – Protects the system from over-pressure.

  6. Solenoid Valves – Enable electric actuation and automation.

  7. Filters & Breathers – Maintain oil cleanliness and system life.

  8. Manifold Block & Hoses – Compact plumbing for leak-free operation.

A well-engineered DC Hydraulic Power Pack balances flow, pressure, and heat management for reliable field performance.

Technical Specifications (Typical)

  • Voltage: 12V DC / 24V DC

  • Motor Power: 0.8 kW to 3.0 kW

  • Max Pressure: 160 – 250 bar (customizable)

  • Flow Rate: 2 – 12 LPM

  • Duty Cycle: Intermittent (custom options available)

  • Oil Type: ISO VG 32 / 46 (application dependent)

Applications of DC Hydraulic Power Pack Kits

DC Hydraulic Power Pack kits are versatile and widely deployed across industries:

  • Truck Tippers & Dumpers – Smooth tipping and lowering operations

  • Scissor Lifts & Tail Lifts – Safe vertical movement

  • Car Carrier Ramps – Controlled loading/unloading

  • Agricultural Equipment – Field operations without AC power

  • Mobile Construction Machinery – Reliable power on job sites

  • EV & Specialty Vehicles – Compact, battery-powered hydraulics

Why Choose a DC Hydraulic Power Pack for Mobile Systems?

  • Energy Efficiency: Optimized for battery use

  • Portability: Compact design suits space-constrained installs

  • Reliability: Fewer moving parts reduce failure risk

  • Scalability: Easy customization for pressure/flow needs

Customization Options That Affect Price

Manufacturers tailor kits to application needs, influencing final cost:

  • Motor brand and power rating

  • Pump displacement and efficiency

  • Valve logic (single/double acting, manual override)

  • Reservoir capacity and material

  • IP rating and environmental protection

  • Wiring harness, remote controls, sensors

Investing in the right customization ensures longer service life and safer operation.

Installation & Maintenance Best Practices

Installation

  • Use correct cable gauge to minimize voltage drop

  • Ensure proper grounding and fuse protection

  • Mount securely to reduce vibration

Maintenance

  • Maintain clean oil and replace filters periodically

  • Check electrical connections and solenoids

  • Monitor oil temperature during operation

Proper care significantly extends the life of your DC Hydraulic Power Pack.

How to Select the Right DC Hydraulic Power Pack Kit

Before purchasing, evaluate:

  • Required pressure and flow

  • Voltage compatibility (12V or 24V)

  • Duty cycle and ambient conditions

  • Space constraints and mounting orientation

  • After-sales support and spares availability

A supplier with application engineering support can help avoid under- or over-specification.

Why Buy from an Indian Manufacturer?

Indian manufacturers offer competitive pricing, faster lead times, and easy customization. With local testing and service support, buyers benefit from lower lifecycle costs and dependable performance—especially important for mobile hydraulics.

Frequently Asked Questions (FAQs)

Q1. What is the ideal voltage for heavy-duty applications?
For higher loads and longer duty cycles, 24V systems are generally recommended.

Q2. Can a DC hydraulic power pack run continuously?
DC systems are designed for intermittent duty. Continuous operation requires special cooling and design considerations.

Q3. Which oil is best for DC hydraulic power packs?
ISO VG 32 or 46 is commonly used; selection depends on ambient temperature and duty cycle.

Q4. Is customization available for specific vehicles?
Yes. Voltage, pressure, flow, valves, and mounting can be customized to match vehicle requirements.

Q5. How long does a DC hydraulic power pack last?
With proper sizing and maintenance, a quality DC Hydraulic Power Pack can last many years in mobile service.

Conclusion

Selecting the right DC Hydraulic Power Pack—whether 12V or 24V—depends on application demands, duty cycle, and budget. Understanding components, specifications, and customization options helps buyers achieve reliable performance and optimal value. With competitive pricing and tailored solutions available in India, DC hydraulic power pack kits remain the backbone of mobile hydraulic systems in 2026.

For expert guidance, customization, and competitive pricing, choose a proven manufacturer with strong after-sales support.