Automatic Hydraulic Kit for Tipper E-Rickshaw Garbage Loader
Jyoti Hydraulic’s Automatic Hydraulic Kit for Tipper E-Rickshaw Garbage Loader Manufacturer in India is engineered to redefine efficiency across urban and semi-urban waste-collection fleets. Combining over two decades of hydraulic expertise with cutting-edge automation technology, this turnkey solution delivers effortless, one-touch tipping operations that streamline garbage handling, significantly reduce manual labor, and minimize cycle times by up to 40 percent. Designed specifically for E-Rickshaw garbage loaders, our kit integrates a compact yet powerful 2 kW hydraulic power pack, precision-machined cylinders with hard-chromed piston rods for corrosion resistance, and intelligent directional control valves—all housed within a rugged, weather-proof enclosure. Whether you operate in narrow city lanes or expansive industrial sites, this Automatic Hydraulic Kit ensures consistent performance, enhanced operator safety with built-in overload protection, and seamless compatibility with most E-Rickshaw chassis. Experience the unmatched reliability, efficiency, and cost-effectiveness that only Jyoti Hydraulic—your trusted Manufacturer in India—can deliver.
Our Products
Key Features
- Fully Automatic Operation: One-touch tipping via integrated control valve assembly and programmable limit switches for precise end-point detection.
- Robust Hydraulic Cylinder: High-strength steel construction, hard-chromed piston rod, and double-lip seals for long life and minimal maintenance.
- Compact Hydraulic Power Pack: Energy-efficient 2 kW motor (1440 RPM), noise level <68 dB, with a 12 L sealed reservoir and spin-on suction filter.
- Smart Safety Mechanisms: Pressure relief valve to prevent overpressure, emergency manual override for fail-safe operation, and thermal protection on the motor.
- Plug-and-Play Installation: Pre-assembled mounting bracket kit, universal L-brackets, quick-connect hoses, and detailed installation guide for a 2–3 hour setup.
Benefits
- Enhanced Productivity: Automates the tipping cycle, reducing operator fatigue and speeding up each load/unload sequence.
- Improved Safety: Eliminates manual lifting and makes tipping motions smooth and controlled, lowering injury risk.
- Lower Operating Costs: Energy-efficient motor and durable components extend service intervals and decrease total cost of ownership.
- Versatility: Suitable for municipal sanitation departments, commercial complexes, residential societies, and construction sites.
- Environmental Friendliness: Quiet operation and leak-proof design minimize noise and hydraulic fluid loss in sensitive areas.
Applications
- Municipal Waste Collection: Efficient navigation through narrow alleys and high-density urban streets.
- Commercial Complexes: Scheduled waste removal for malls, office parks, and institutional campuses.
- Industrial Facilities: On-site handling of process by-products and recyclable materials.
- Construction & Demolition: Rapid clearing of debris and refuse at project sites.
Why Choose Jyoti Hydraulic?
- Proven Expertise: With over 20 years in hydraulic system design and manufacturing, Jyoti Hydraulic delivers solutions grounded in real-world experience.
- ISO-Certified Quality: Our production processes adhere to ISO 9001 standards, ensuring consistent performance and regulatory compliance.
- Dedicated After-Sales Support: 24/7 technical assistance, on-site service, and a ready stock of genuine spare parts for pumps, cylinders, and valves.
- Customized Solutions: Tailor-made mounting kits and control configurations to match unique E-Rickshaw models and body types.
- Trust & Reliability: Thousands of installations across India testify to our commitment to robust design and long-term performance.
Technical Specifications
| Parameter | Specification |
|---|---|
| Model | JH-AHK-ERGL-01 |
| Operating Pressure | 140 bar (max) |
| Motor Power | 2 kW, 1440 RPM |
| Cylinder Bore × Stroke | 80 mm × 400 mm |
| Reservoir Capacity | 12 litres |
| Control Voltage | 12 V DC trigger |
| Cycle Time (Down + Up) | 8–10 seconds |
| Mounting Interface | Universal L-brackets |
| Total Kit Weight | 45 kg |
| Operating Temperature Range | –10 °C to 60 °C |
How It Works
Activation: Driver presses the dash-mounted switch to start the tipping sequence.
Hydraulic Flow: The motor-driven pump routes oil through the directional control valve to the cylinder.
Tipping Action: Cylinder extends, smoothly lifting the garbage container to the preset angle.
Dwell & Return: After a programmed dwell, the valve shifts, retracting the cylinder to the home position.
Safety Cut-off: If pressure exceeds safe limits, the relief valve opens, preventing overload.
Installation & Maintenance
Quick Setup: Mount bracket assembly and connect hoses in 2–3 hours using the supplied guide.
Routine Checks: Inspect fluid level and change filter every 500 operating hours.
Seal Replacement: Replace cylinder seals every 24 months or 2,000 cycles.
Spare Parts: Genuine replacement kits for pumps, cylinders, and valves available through our distribution network.
Conclusion & Call to Action
Elevate your E-Rickshaw garbage-loader operations with the Jyoti Hydraulic Automatic Hydraulic Kit for Tipper E-Rickshaw Garbage Loader Manufacturer in India. Enjoy best-in-class automation, safety, and efficiency—backed by ISO-certified quality and unmatched after-sales support.
